Sayantan

02 — Experience

Twelve years.
Five operations.

A chronological trace from the zinc roaster floor in Udaipur to the greenfield site in Bongaigaon — every stop building on the last.

01 — Feb 2026 — Present

Bongaigaon, Assam

Mvikas Renewable Energy

Plant Head

  • →End-to-end greenfield setup at Nowapara AIDC — site development through commissioning.
  • →Unit 1 (400 km/yr) and Unit 2 (600 km/yr) infrastructure and machinery commissioning.
  • →Full P&L ownership: CAPEX, OPEX, COGS, and margin optimisation.
  • →Designed custom single-pass coating system to boost throughput and cut import dependency.
  • →Ensured NHAI compliance for 'Kooch Kavach' and 'Bahu Balli' via VPI treatment + HDPE coating.
  • →ISO 45001 EHS programme, HIRA matrix, and zero-accident shop floor.
  • →Power BI / VBA dashboards for live OEE, MTBF, and MTTR tracking.

02 — Aug 2023 — Feb 2026

Kolkata

Everest Aluminium Pvt. Ltd.

General Manager — Operations

  • →Led supply chain transformation: reduced delivery time, optimised inventory, freed working capital.
  • →Converted 3 LSHS crucible + 1 reverberatory furnace to biomass — lower COP, better environment.
  • →Commissioned dross pulveriser and dross furnace — in-house metal recovery up 60%.
  • →Implemented rail transfer system between stations, eliminating motion waste.
  • →Outsourced one plant section via cross-functional task force — improved profitability.
  • →Introduced Power BI dashboards giving MD live insight into equipment and people performance.
  • →Owned Factory Law, pollution, labour, PF/ESI, QMS, and safety compliance.

03 — Jan 2023 — Aug 2023

Bharuch, Gujarat

Borosil Renewables Ltd.

Production Manager

  • →Headed annealing and cutting across all three annealing lines.
  • →Aligned department KPIs with top management's business expectations.
  • →Drove cost-effective production with minimum losses; root-caused missed opportunities.
  • →Coordinated with OEMs to resolve recurring line issues.

04 — Dec 2021 — Jan 2023

Ankleshwar, Gujarat

Gujarat Guardian Limited

Process Engineer — Warehousing & Shipping

  • →Built and maintained critical consumables stock; developed vendor base.
  • →Liaised with Global OPEX team for new-practice rollout and knowledge sharing.
  • →Tracked KPIs, ran gap analyses, drove kaizen.
  • →Worked with project team on new warehouse layout and equipment selection.

05 — Dec 2020 — Dec 2021

Gujarat

Gujarat Guardian Limited

Supply Planner / PPC Executive

  • →Built monthly + 3-month rolling supply plans and annual demand-supply view to meet AOPs.
  • →Created production plans for 3 assets with optimised resource consumption.
  • →Owned MTS stocking programme, weekly/daily schedules, and ERP SME role.

06 — Nov 2019 — Dec 2020

Ankleshwar, Gujarat

Gujarat Guardian Limited

Production Executive — Capping Line

  • →Ran glass cutting line shifts at 100% schedule adherence.
  • →Held output to IS14900:2009 quality standard.
  • →Drove kaizen / 5S and lifted shop-floor motivation.

07 — Jul 2018 — Nov 2019

Ankleshwar

Gujarat Guardian Limited

Production Executive — Warehouse & Shipping

  • →Controlled warehouse and shipping in-shift; FIFO discipline on inventory.
  • →Optimised manpower and resources to hit set targets safely.
  • →Risk-assessed new projects, reviewed procedures, handled grievances.

08 — Aug 2013 — Jul 2018

Udaipur, Rajasthan

Hindustan Zinc Ltd.

Process Engineer

  • →Supervised shift operations of the Zinc Roaster and Sulfuric Acid plant.
  • →Made productivity calls that lifted sulfuric acid + calcine output.
  • →DuPont-certified in Safety Interaction, PHA, and Consequence Analysis.